High Temperature Resistance SIC DPF with 300 CPSI and 400 CPSI Options for Active and Passive Regeneration

Product Description:

The Catalyst Diesel Particulate Filter (DPF) is an advanced emission control device designed specifically for trucks, providing exceptional performance in reducing harmful particulate matter from diesel engine exhaust. Engineered with precision, this DPF for truck applications incorporates a high-quality ceramic catalyst that ensures efficient filtration and long-lasting durability under demanding operating conditions.

One of the standout features of this Catalyst DPF is its high temperature resistance. Built to withstand the extreme temperatures generated during the combustion and regeneration processes, it maintains structural integrity and optimal functionality even in the most intense thermal environments. This high temperature resistance is critical for ensuring that the filter effectively captures soot and other particulates without degradation, thereby extending the lifespan of the device and providing consistent emission control performance.

The product is available in two CPSI (cells per square inch) configurations: 300 CPSI and 400 CPSI. These options allow for flexibility depending on the specific filtration requirements and engine performance needs. The 300 CPSI variant offers a balance between filtration efficiency and exhaust flow, making it suitable for standard heavy-duty truck applications. Meanwhile, the 400 CPSI version provides a finer filtration capability, enhancing the removal of smaller particulate matter while maintaining excellent exhaust flow characteristics.

Weight is a critical consideration in truck components, and this Catalyst DPF ranges between 2 to 10 kilograms, making it a lightweight yet robust solution. This weight range ensures ease of installation and compatibility with a wide range of truck models without compromising durability or performance. The carefully optimized weight contributes to improved fuel efficiency and reduced overall vehicle load, which are important factors in commercial trucking operations.

In terms of regeneration, the Catalyst DPF supports both active and passive regeneration processes, ensuring continuous and effective particulate removal. Active regeneration involves the controlled increase of exhaust temperature to burn off accumulated soot, while passive regeneration occurs naturally during normal driving conditions when exhaust temperatures are sufficiently high. This dual regeneration capability enhances the reliability and longevity of the filter by preventing clogging and maintaining optimal filtration efficiency over time.

Size versatility is another key attribute of this Catalyst DPF. It is available in two distinct sizes: 118.4*152.4mm and 143.8*101.6mm, catering to various installation requirements and space constraints within truck exhaust systems. These size options provide flexibility for manufacturers and fleet operators to select the most suitable filter dimensions based on their specific vehicle configurations and performance needs.

Central to the product's outstanding performance is the use of a ceramic catalyst, which plays a critical role in enhancing the filter’s ability to capture and oxidize particulate matter. The ceramic material offers exceptional thermal stability, chemical resistance, and mechanical strength, making it ideal for the harsh conditions encountered in diesel exhaust systems. Additionally, the SIC DPF (Silicon Carbide Diesel Particulate Filter) technology incorporated into this product further elevates its efficiency and durability. SIC DPFs are known for their superior filtration performance, higher thermal conductivity, and enhanced regeneration capabilities compared to traditional materials.

In summary, the Catalyst DPF for truck applications is a cutting-edge solution that combines high temperature resistance, multiple CPSI options, lightweight design, and versatile sizing to deliver superior emission control. Its support for both active and passive regeneration ensures continuous operation and longevity, while the integration of ceramic catalyst and SIC DPF technology guarantees top-tier filtration performance. This product is an ideal choice for truck owners and manufacturers seeking to meet stringent emission standards while maintaining engine efficiency and performance.

Features:

• Product Name: Catalyst DPF
• Weight Range: 2-10kg
• CPSI Options: 300 CPSI, 400 CPSI
• Use: Diesel engines
• Material: Ceramic or SIC
• High flow rate for optimal performance
• Features a reliable DPF catalyst for efficient particulate filtration
• Available as a Ceramic catalyst ensuring durability and effectiveness
• Includes SIC DPF options for enhanced thermal resistance

Technical Parameters:

Applications:

The Grace Catalyst DPF (Diesel Particulate Filter) is a high-efficiency emission control device designed to meet the stringent Emission Standard Euro 6 requirements. Manufactured in China, this advanced catalyst product is crafted from premium Ceramic or Silicon Carbide (SIC) materials, ensuring durability and optimal performance under demanding conditions. The Grace Catalyst DPF plays a crucial role in reducing particulate matter emissions from diesel engines, making it an indispensable component for modern diesel vehicles and industrial machinery.

One of the primary application occasions for the Grace Catalyst DPF is in on-road diesel vehicles, including trucks, buses, and commercial automobiles. These vehicles must comply with Euro 6 emission standards, which mandate significant reductions in harmful pollutants. The ceramic catalyst structure within the DPF effectively traps soot particles, while the catalyst coating facilitates oxidation of these particulates, leading to cleaner exhaust gases. This makes the Grace Catalyst DPF ideal for fleet operators aiming to reduce their environmental impact and adhere to regulatory requirements.

In addition to on-road vehicles, the Grace Catalyst DPF is also widely used in off-road diesel equipment such as construction machinery, agricultural tractors, and mining vehicles. These applications often operate in harsh environments where emission control is critical for both environmental protection and operational compliance. The product’s robust ceramic or SIC material construction ensures reliable performance even under high-temperature and heavy-duty conditions.

The Grace Catalyst DPF supports both active regeneration and passive regeneration processes. Active regeneration involves the controlled burning of accumulated soot through engine management systems, while passive regeneration occurs naturally during normal vehicle operation when exhaust temperatures are sufficient to oxidize the soot. This dual regeneration capability enhances the efficiency and lifespan of the catalyst, reducing maintenance requirements and downtime.

Available in sizes 118.4*152.4mm and 143.8*101.6mm, the Grace Catalyst DPF is versatile and can be integrated into various diesel engine systems. Its high-efficiency ceramic catalyst design ensures substantial particulate matter reduction, contributing significantly to cleaner air and compliance with environmental standards. Whether used in passenger vehicles, commercial fleets, or industrial diesel engines, the Grace Catalyst DPF stands out as a reliable and effective catalyst solution originating from China, committed to advancing emission control technology worldwide.

Support and Services:

Our Catalyst Diesel Particulate Filter (DPF) product is designed to reduce particulate emissions from diesel engines, ensuring compliance with environmental regulations and enhancing engine performance. For technical support, we provide comprehensive assistance including installation guidance, maintenance procedures, and troubleshooting tips to maximize the efficiency and lifespan of your DPF system.

We offer detailed documentation covering product specifications, operational guidelines, and best practices for regeneration cycles. Our technical team is equipped to help diagnose issues related to filter clogging, pressure differentials, and regeneration failures, providing expert recommendations to restore optimal function.

In addition to support services, we provide tailored solutions such as custom filter designs and retrofit options to meet specific engine requirements. Routine maintenance and cleaning services are available to maintain filter performance and prevent downtime.

Our commitment is to ensure that your Catalyst DPF system operates reliably and effectively, helping you achieve emission standards while minimizing impact on engine performance.

Packing and Shipping:

Product Packaging and Shipping for Catalyst DPF

Each Catalyst DPF unit is carefully packaged to ensure maximum protection during transit. The product is placed in a custom-fit foam insert within a sturdy, corrugated cardboard box designed to withstand handling and environmental factors.

All packaging materials are selected to minimize movement and prevent damage, while also being environmentally friendly and recyclable where possible.

For shipping, Catalyst DPF products are securely sealed and labeled with handling instructions. We offer multiple shipping options to meet delivery timelines and customer needs, including standard ground, expedited, and freight services.

Tracking information is provided upon shipment to allow customers to monitor their order status in real-time. Our logistics team ensures timely dispatch and delivery, maintaining product integrity throughout the supply chain.